Niacinamide Toner – Commercial Formulation Step by Step Guide

Description

Niacinamide Toner is a lightweight, fast-absorbing facial toner formulated to balance skin pH, regulate excess oil, minimize the appearance of pores, and strengthen the skin barrier. Enriched with Vitamin B3 (Niacinamide), Glycerin, and Panthenol, this toner delivers deep hydration while improving skin tone and texture. Its alcohol-free, gentle formula is ideal for daily use on all skin types, including sensitive and acne-prone skin.

Designed for modern skincare routines, this toner prepares the skin for serums and moisturizers, enhances ingredient penetration, and promotes a healthy, radiant complexion.

Uses

• After facial cleansing to rebalance skin pH
• As a hydration-boosting prep step before serums
• To control oil and reduce visible pores
• To calm redness and irritation
• As a daily toner for acne-prone and sensitive skin

Key Benefits

• Strengthens the skin barrier
• Minimizes pores and refines skin texture
• Regulates sebum production
• Brightens uneven skin tone
• Improves hydration and elasticity
• Non-sticky, lightweight finish
• Alcohol-free and non-comedogenic

Commercial Formulation – Niacinamide Toner (1000 g Batch)

Phase A – Water Base

Ingredient	Percentage (%)	Weight (g)	Function
Purified / Deionized Water	82.70%	827 g	Solvent, base of formulation
Glycerin	4.00%	40 g	Humectant, skin hydration
Propanediol	3.00%	30 g	Moisturizer, penetration enhancer

Phase B – Active Ingredients

Ingredient	Percentage (%)	Weight (g)	Function
Niacinamide (Vitamin B3)	5.00%	50 g	Barrier repair, oil control, brightening
Panthenol (Vitamin B5)	1.00%	10 g	Soothing, moisturizing
Sodium PCA	1.00%	10 g	Natural moisturizing factor
Allantoin	0.30%	3 g	Skin soothing, anti-irritant

Phase C – Stabilizers & Preservation

Ingredient	Percentage (%)	Weight (g)	Function
Hydroxyethylcellulose or Xanthan Gum	0.30%	3 g	Light viscosity control
Disodium EDTA	0.10%	1 g	Chelating agent
Phenoxyethanol & Ethylhexylglycerin	0.90%	9 g	Broad-spectrum preservative
Citric Acid (10% solution)	q.s.	~2 g	pH adjustment (5.5–6.0)

Total

100% = 1000 g

Target Product Specifications

• pH: 5.5 – 6.0
• Appearance: Clear to slightly opalescent liquid
• Texture: Lightweight, non-sticky
• Skin Type: All (especially oily, acne-prone & sensitive)

Manufacturing SOP – Step-by-Step Process

Step 1: Preparation & Hygiene

• Sanitize all equipment, containers, stirrers, and work surfaces
• Wear gloves, mask, and hair cover
• Use calibrated weighing scales

Step 2: Phase A – Water Base

1. Add Purified Water to the main mixing vessel
2. Begin slow stirring (300–500 RPM)
3. Add Disodium EDTA and mix until dissolved
4. Add Glycerin and Propanediol, mix until uniform

Step 3: Thickener Hydration

1. Slowly sprinkle Hydroxyethylcellulose or Xanthan Gum into Phase A
2. Continue stirring until fully hydrated
3. Allow resting for 20–30 minutes for full gel formation

Note: It Can be used Xanthan Gum (Most Common Alternative)

Step 4: Phase B – Actives Addition

1. Add Niacinamide slowly and mix until completely dissolved
2. Add Panthenol, Sodium PCA, and Allantoin
3. Stir gently to avoid aeration

Step 5: Preservation

1. Add Phenoxyethanol & Ethylhexylglycerin
2. Mix for 10 minutes to ensure even distribution

Step 6: pH Adjustment

1. Check pH using a calibrated pH meter
2. Adjust to 5.5–6.0 using Citric Acid solution
3. Mix and recheck pH

Step 7: Final Homogenization

• Stir at low speed for 10–15 minutes
• Ensure clear, uniform appearance without bubbles

Step 8: Filling & Packaging

• Fill into sterilized toner bottles
• Prefer PET or glass bottles with flip-top or spray pump
• Label with batch number, manufacturing date, and expiry

Storage & Shelf Life

• Shelf Life: 24 months (unopened)
• Storage: Cool, dry place away from direct sunlight

Optional Commercial Claims

• Alcohol-Free
• pH Balanced
• Dermatologically Tested
• Suitable for Sensitive Skin
• Oil-Free Formula